ATC SERIES

CAPABILITIES:

• Tool storage – Customers now have options ranging from 107.28’ (32m) up to 170.60’ (52m) of tooling, allowing the greatest variation of tooling storage ranging from high runner V openings to specialized tooling, such as hemming or offset tooling
• Automated tool setup & cleaning – The ATC will automatically change the tooling while the operator is free to perform other tasks further reducing press brake setup time. Up to 50 mm (2”) v-die opening and 500mm (19.7”) tool lengths can be used in the ATC. The manipulator is also equipped with a cleaning device that cleans the tools and bed surface automatically during tool changes.
• Tool usage flexibility – Machines equipped with the ATC are not limited to using tools from the tool changer’s storage. The operator can use the machine as a stand-alone press brake, as well as an automated system. This gives the operator flexibility for hot jobs, one-offs, or jobs that utilize tooling not stored in the tool changer allowing for the greatest flexibility of any other ATC system.
• The Diamond BH “dual drive” system controls high-speed up/down movement with a ball screw and bending movement by the servo-hybrid piston system for unbeatable functionality.
• The dual drive system allows high-speed down movement at 200 mm per second with high repeat-stop accuracy while still offering energy savings thanks to an assist device that stores the energy of down movement for the industry’s fastest cycle time 2.3s.
• The ram floats on a gas cushion, thereby greatly diminishing the weight to return the ram to the top of the stroke, resulting in lower operational costs for greater cost-efficiency.
• Ram cylinders powered by AC servo motors with 1-micron repeat accuracy and combined with a back gauge, accurate down to 4 microns, the BH Series delivers positioning accuracy unparalleled in the industry, part after part.
• With automatic thickness detection & compensation, angular irregularities are minimized due to material thickness with no added options or external measurement devices needed; the BH series holds tolerances some machines can only hope to do with angle measurement systems.

COMPONENTS:

• Dual-drive hybrid (ram positioning by electric ball screw and hybrid piston system) with highly stable repeat accuracy (1-micron repeat accuracy) +001mm
• High-speed dual-drive hybrid (fastest cycle time in its class)
• Large stroke and open height
• Patented automatic micro-wedge crowning system (standard)
• Standard 5-axis back gauge on 2.5/3m (optional 7- & 9-axis back gauges available)
• Standard 7-axis back gauge on 4m (optional 9-axis back gauge available)
• LED lighting over the back gauge and front work area (standard)
• Pulse handle with axis control & bending support (standard)
• 5” X-axis max gauge distance (4-micron back gauge repeat accuracy) +0.004mm
• Simple up/down foot pedal safety system (standard)
• Interlocked rear access gate (standard)
• Mitsubishi servo amplifiers and motors
• One-touch European tool holders (standard) – WATCH VIDEO

ON-BOARD PRODUCTIVITY:

• Automatic thickness detection/compensation capabilities for accurately measuring part thickness on the fly
• Work efficiency analysis capabilities to ensure you’re always working at peak production

USER INTERFACE:

• USB & Lan peripheral interfacing
• CNC control with 22” multi-touchscreen LCD display with 3D simulation, 2D/3D draw functionality, and custom multiuser & multilanguage interface

SYSTEM INFORMATION:

• Microsoft Windows operating system (16GB)
• Large program capacity (64GB) with a comprehensive tool library

OPTIONAL COMPONENTS:

• Angle measurement
• Sheet followers (75 kg and 150 kg)
• Sheet supports
• Moveable foot pedal
• Tandem foot pedal
• Laser finger guarding
• Extra CNC back gauge axes (up to 9 axes)
• Hydraulic clamping from Wila and Wilson
• Back gauge touch sensors
• Tooling packages from Wila, Wilson, and Mate
• Interlocked side gates over the C-frames
• American segmented upper punch holders
• Small segmented European punch holders
• DiamondBend offline programming software – WATCH VIDEO 
• Automatic tool changer
• VIDERE operator support system
• Increased throat
• Increased open height
• Bar code reader